A long range infrared illuminator can be made using many LEDs
There are times when the small infrared LED ring built into a security
camera will not cover the range or field of view you require, so you
will need to find another invisible light source. Some large infrared
illuminators use powerful incandescent light sources that are passed
through an infrared pass filter, causing only the infrared component of
the light to come through the filter. These types of infrared
illuminators create intense heat due to the fact that the white light
source must be fully enclosed and burn the unwanted light energy off as
radiated heat. Because of this intense heat, incandescent filtered
illuminators cannot be used indoors and may not be suitable for many
outdoor installations.
The good news is that LEDs can be used to create a very powerful
infrared illumination system if you use enough of them. Ok, you need a
lot of them, but these days they can be purchased for only pennies a
piece if ordered in quantities of hundreds or more. The bad news is that
you will need to do a lot of soldering, even on a small array of 16 by
16 LEDs, which will have more than 512 connection points. Of course,
many circuit board houses offer proto service and you could have a very
large LED array circuit board made for under $100 if you shop around. If
you are patient and like to solder, then any size array can be made on
some perforated circuit board, resulting in a very high power
illumination system that will only cost you 1/10th of what a
manufactured unit would cost.
Figure 1 - LEDs purchased in large quantities can often be found at bargain prices
Before you decide on making a huge array that will light up an entire
city block, do a little research on bulk LED prices and power
requirements because an array will become hungry on both counts. I built
two version of the LED array - one using a hand wired perforated board
having 13x19 LEDs and a much larger PCB version having 32x48 LEDs. So
the smaller LED array has 247 LEDs and the larger array has a whopping
1526 LEDs! Make no mistake - it takes a good chunk of power to crank up
1526 LEDs to their maximum potential, and even at 10 cents per LED, that
adds up to $154 just for the LEDs.
Start by calculating how much infrared radiation you will need in order
to light your scene. Limitations will likely be the focal range of your
camera since details are lost on most security cameras after about 50
feet. This distance is also about as far as an LED can reach, no matter
how many you add to the array, so the equation then becomes how wide
and how bright do you need the scene? A 20 foot by 20 foot interior room
will shine like mid-day with an array of 16x16 LEDs at each corner of
the room, but the massive array I built is almost too bright to be used
indoors. If your camera will stay in a fixed position, then a single
array is best, but for general room illumination, it is better to divide
up your LEDs into two or more arrays for even lighting. Think of a
16x16 LED array to be about the same as a typical hand held flashlight
for both output power and field of view. My 32x48 array acts more like a
500 watt halogen light source when placed in a small room.
There are several varieties of infrared LEDs, ranging in size, field of
view, output power, and effective light color. The most commonly used
infrared LEDs output 940 nanometer infrared light which is far beyond
the human visual range, and fairly detectable by any non filtered video
camera. There are also infrared LEDs available for the 800 to 900
nanometer range. These are even better for use in night vision
applications, but there will be slightly detectable red glow as the
human eye can faintly detect this band of light. If you have seen an
outdoor night vision security camera after dark, then you are probably
familiar with this dull red glow. The LEDs shown in Figure 1 are
commonly available 940 nanometer types purchased in bulk from an
Internet based supplier.